Shortest Stormy wrote:I'll admit i'm a little unprepared as after talking with ATA so long i didnt expect it to arrive so soon. so i just now had to place a order for some tin snips, E6000, Paints and a admittedly shitty but very cheap dremel tool (forgot amazon charges tax now thanks NC)
Maybe can start on the eyes atleast with the xacto knife
Honestly i do all the trimmer with a dremel (disc cutting wheel) done a lot of helmets > lost count.
But starting out your best tools it the Curved Hobby Scissors (99.99999999999% of model RC cars and plane shops have them) $5 to $10
Pix:
And the ears for an ANH TK lids the ear are held via flat head countersunk screws the ESB as well (ROTJ glued) but you did not buy the ROTJ style.
ANH Stunt 3 flat head countersunk screws per ear. (same for the ESB TK)
ANH hero 2 flat head countersunk screws per ear. (but you did not buy that style)
So work with 3 flat head countersunk screws per ear like on this original ANH Stunt screen used lid:
Now you do not need E6000 or any glue for a TK lid build (yes for the armor) but not the lid. All you will need is some super glue or CA glue to hold the rubber trim parts (neck and Brow) and hold the screen in the mic tips.
Side note; you know Walmart Lowes home depot and hobby store carry E6000 (no need to order and have it shipped) Also the best glue for the armor build (arms legs cover strips) is Amazing Goop "all propose" which can be purchased at Lowes and Home Depot. sets up fast and does not run like E6000.
Now back to the helmet...The face and back are held together with two bolts on each side. side note the originals were held together via pop rivets (some builder still do that) but IMHO it is easier to hold face and back together with small bolts/nuts and washers. then if you need to do something to the helmet it is easier to disassemble than to have to drill out rivets.
See how the fack and back are held together with the rivets :
like I said instead of the rivets I use small bolts/nuts and washers.
trim out all the rough over thermal formed areas:
Mark off and trim out the eyes and teeth (clean up and smooth the edges with sandpaper):
Clean the teeth with a x acto blade and small "Needle" metal files or the hobby sanding files. note: metal files are at home depot Lowes and some hobby shops. The hobby sanding files are found at hobby shops;
This should get you started and I will help you though the rest.
Note the paints for the details you can find at Hobbytown USA, Michaels, AC Moore, Hobby Lobby, or hobby shop.
Best matches for the screen used TK detail paints:
